Introduction
The global tissue and hygiene paper market represents a substantial industry, with anticipated growth of 5.24% annually through 2028. India's market alone is projected to reach $40.61 billion in 2024. This expansion reflects increased urbanization, heightened hygiene awareness, and evolving consumer preferences driving demand for tissue products.
Understanding tissue paper manufacturing proves essential as businesses scale operations to meet consumer needs while maintaining quality standards.
How Tissue Paper is Made
The production cycle begins with raw material procurement—primarily wood pulp or recycled paper. The pulp undergoes refinement to fragment fibers into uniform consistency, followed by washing and bleaching to eliminate impurities and achieve desired whiteness.
The refined pulp enters a paper machine where it disperses onto wire mesh, forming a continuous sheet. Pressing and drying solidify the material. Large production rolls then proceed through embossing, perforation, rewinding, and cutting stages to create consumer-ready products. Quality assurance and packaging conclude the manufacturing sequence.
Tissue Paper Machinery
Tissue production lines comprise three primary operational sections:
Stock Preparation includes:
- Digesters
- Pulpers
Approach Flow includes:
Paper Machine includes:
- Headbox
- Crescent former
- Press section
- Yankee Cylinder
- Hood
- Pope Reel
The headbox distributes pulp uniformly onto moving wire mesh, initiating fiber bonding as water drains. Press rollers further extract moisture, while heated cylinders in the dryer section evaporate remaining water content.
Tissue Paper Production Line
Following pulping and drying, large rolls undergo converting processes including embossing for enhanced softness and absorption, perforation for convenient tearing, and rewinding into consumer-sized rolls.
Modern production lines employ automated systems with advanced sensors monitoring and optimizing each stage, ensuring consistent quality and operational efficiency.
Cost of the Tissue Paper Production Line
Production plant expenses vary based on facility capacity and required machinery configurations. Contact our team for customized consultation regarding capacity requirements and investment planning.
Conclusion
Tissue paper manufacturing represents a sophisticated, technically demanding process requiring precision machinery and rigorous process control. Growing demand underscores the importance of efficient production systems delivering high-quality output consistently.
